Zirconium exhibits excellent resistance to corrosion in most organic and inorganic solutions.
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Zirconium is a reactive metal that owes its corrosion resistance to the formation of a chemically inert, tenaciously adherent oxide film. It is particularly resistant to reducing acids and strong alkalis. It is also resistant to strong nitric acid, some molten salts and is used in heat exchangers, valves, piping, reactor vessels, tanks, pumps, tower packing and laboratory equipment.
Zirconium is our most effective crucible material for fusions using sodium carbonate or sodium peroxide. It is an excellent low-cost replacement for platinum. And, based on an average of 100 fusions per crucible, it is more cost effective than less expensive porcelain or steel crucibles. The major use of zirconium remains in the nuclear reactor arena. The thermal neutron capture cross-section is extremely low so the metal acts as a window to these particles. It also exhibits good corrosion resistance to the aqueous media within the operational nuclear reactor.
Zirconium is our most effective crucible material for fusions using sodium carbonate or sodium peroxide. It is an excellent low-cost replacement for platinum. And, based on an average of 100 fusions per crucible, it is more cost effective than less expensive porcelain or steel crucibles. The major use of zirconium remains in the nuclear reactor arena. The thermal neutron capture cross-section is extremely low so the metal acts as a window to these particles. It also exhibits good corrosion resistance to the aqueous media within the operational nuclear reactor.
Corrosion Resistance Table
Zirconium's resistance to corrosion by many materials is exemplified in the following table.
Solution
|
Concentration in Weight %
|
Temperature in °F
|
Corrosion Resistance(mpy)
| ||
Acetaldehyde | 100 | Boiling |
2
| ||
Acetic Acid | 5, 25, 50, 75, 99.5 | Boiling |
1
| ||
Acetic Acid | Vapor - 33 | Boiling |
5
| ||
Acetic-Glacial Acid | 99.7 | Boiling |
5
| ||
Acetic Anhydride | 99 | Room to Boiling |
2
| ||
Aluminum Chloride (Aerated) | 5, 10 | 140 |
2
| ||
Aluminum Chloride | 40 | 212 |
2
| ||
Aluminum Chloride | 25 | Room |
2
| ||
Aluminum Sulfate | 60 | 212 |
2
| ||
Ammonia | Plus Water | 100 |
5
| ||
Ammonium Chloride | 1, 40 | 212 |
5
| ||
Ammonium Hydroxide | 28 | 80 |
5
| ||
Ammonium Sulfate | 5, 10 | 212 |
5
| ||
Aniline Hydrochloride | 5, 20 | 212 |
5
| ||
Aqua Regia | 3:1 | 170 |
50
| ||
Barium Chloride | 5, 20 | 212 |
5
| ||
Barium Chloride | 25 | Boiling |
5 to 50
| ||
Bromine | Water | Room |
50
| ||
Calcium Chloride | 5, 10, 20 | 212 |
5
| ||
Calcium Chloride | 75% | Boiling |
5
| ||
Calcium Hyprochloride | 2, 6, 20 | 212 |
5
| ||
Calcium Hyprochloride | Saturated | Room |
5 to 50
| ||
Carbolic Acid | Saturated | 212 |
5
| ||
Carbon Tetrachloride | Liquid | Boiling |
5
| ||
Chlorine (Water Saturated) | Room |
50
| |||
Chlorine (Water Saturated) | 167 |
50
| |||
Chlorine Gas (> 0.13% H,0) | 100 | 200 |
50
| ||
Chlorine Gas (Dry) | 100 | Room |
5
| ||
Chloracetic Acid | 30 | 180 |
5 to 50
| ||
Chromic Acid | 10 to 50 | Boiling |
1
| ||
Citric Acid | 10, 25, 50 | 212 |
1
| ||
Cupric Chloride | 20, 40, 50 | Boiling |
50
| ||
Cupric Cyanide | Saturated | Room |
50
| ||
Dichloroacetic Acid | 100 | 212 |
5 to 50
| ||
Dichloroacetic Acid | 100 | Boiling |
5 to 50
| ||
Ethylene Dichloride | 100 | Boiling |
5
| ||
Ferric Chloride | 5, 10, 20, 30 | Room |
50
| ||
Ferric Chloride | 5, 10, 20, 30 | 212 |
50
| ||
Ferric Chloride | 5, 10, 20, 30, 40, 50 | Boiling |
50
| ||
Fluboric Acid | Not Recommended | ||||
Fluorosilicic Acid | Not Recommended | ||||
Formic Acid | 10, 25, 50, 90 | 212 |
1
| ||
Formic Acid (Non-Aerated) | 25 | 212 |
5
| ||
Formic Acid (Aerated) | 10-90 | 212 |
5
| ||
Formic Acid (H2O Soution) | 9 | 125 |
5
| ||
Hydrobromic Acid | 40 | Room |
50
| ||
Hydrobromic Acid | 5 | Room |
1
| ||
Hydrobromic Acid | 10 | 95 |
5
| ||
Hydrobromic Acid | 20 | 95 |
5
| ||
Hydrobromic Acid (Aerated) | 5 | 95 |
5
| ||
Hydrochloric Acid (Aerated) | 10 | 95 |
5
| ||
Hydrochloric Acid (Aerated) | 20 | 95 |
5
| ||
Hydrofluoric Acid | (All) Do not use! | Dissolves Readily | |||
Hydrogen Peroxide | 50 | 212 |
2
| ||
Hydroxyacetic Acid | 104 |
5
| |||
Lactic Acid | 10-100 | 300 |
1
| ||
Magnesium Chloride | 5-40 | 212 |
5
| ||
Manganous Chloride | 5-20 | 212 |
2
| ||
Mercuric Chloride | 1, 5, 10, 55 | 212 |
1
| ||
Mercuric Chloride | Saturated | Room |
1
| ||
Mercuric Chloride | Saturated | 200 |
1
| ||
Nickel Chloride | 5-20 | 212 |
1
| ||
Nitric Acid | 10, 20, 40, 69, 75 | 500 |
1
| ||
Nitric Acid | 65, 75 | Boiling |
1
| ||
Oxalic Acid | All concentrations | 212 |
1
| ||
Phenol (Carbolic Acid) | Saturated | Room |
5
| ||
Phosphoric Acid | 5-3 | Room |
5
| ||
Phosphoric Acid | 35-50 | Room |
5
| ||
Phosphoric Acid | 85 | 100 |
5 to 20
| ||
Phosphoric Acid | 5-3.5 | 140 |
5
| ||
Phosphoric Acid | 5-50 | 212 |
5
| ||
Potassium Chloride | Saturated | Room |
5
| ||
Potassium Hydroxide | 10 | Boiling |
1
| ||
Potassium Hydroxide | 25 | Boiling |
1
| ||
Potassium Hydroxide | 50 | Boiling |
5
| ||
Silver Nitrate | 50 | Room |
5
| ||
Sodium Chloride | 29 | Boiling |
1
| ||
Sodium Chloride | Saturated | Room |
1
| ||
Sodium Chloride | Saturated | Boiling |
1
| ||
Sodium Hydroxide | 10, 25 | Boiling |
1
| ||
Sodium Hydroxide | 28 | Room |
1
| ||
Sodium Hydroxide | 40 | 212 |
1
| ||
Sodium Hypochlorite | 6 | 212 |
5
| ||
Stannic Chloride | 5 | 212 |
1
| ||
Stannic Chloride | 24 | Boiling |
1
| ||
Sulfuric Acid (Aerated) | 1-60 | 212 |
5
| ||
Sulfuric Acid (Air-Free) | 15 | Room |
20
| ||
Sulfurous Acid | 6 | Room |
5
| ||
Sulfurous Acid | Saturated | 375 |
5 to 50
| ||
Tannic Acid | 25 | 212 |
1
| ||
Tartaric Acid | 10-50 | 212 |
1
| ||
Tartaric Acid | 10, 25, 50 | 140 |
1
| ||
Tetrachloroethane (Water Mix) | 100 | Boiling |
5
| ||
Trichloroacetic | 100 | 212 |
50
| ||
Trichloroacetic | 10-40 | Room |
2
| ||
Trichlorethylene | 99 | Boiling |
5
| ||
Trisodium Phosphate | 5, 20 | 212 |
5
| ||
Zinc Chloride | 10 | Boiling |
5
| ||
Zinc Chloride | 20 | 212 |
5
| ||
Mpy = mil. per year - 1 mil. = .001 inches
|
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